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pivot illumi starter wiring diagram ... Click image, larger version Name: 100_1088.jpg Views: 5290 Size: 624.7 13 Best Pivot Illumi Starter Wiring Diagram Solutions

13 Best Pivot Illumi Starter Wiring Diagram Solutions

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13 Best Pivot Illumi Starter Wiring Diagram Solutions - S e c t i o n e l while you examine wiring diagrams: • r ead gi section, " ho w t o r e a d wi r i n g di a gr a m s " . , Examine gi section, " ho w t o fo llo w fl o w c ha r t i n t r o ubl e di a gn o s e s " and " ho w t o pe r fo r m e ffi c i e n t di a gn o s i s fo r a n e l e c t r i c a l i n c i de n t " . C o n t e n t s pr e c a ut i o n s four supplemental restraint device (srs) "air bag" (dual air bag machine) 4 supplemental restraint gadget (srs) "air bag" (single air bag machine) 4 ha r n e s s connector five description five s t a n da r di ze d relay 6 description 6 po we r s uppl y routing eight schematic eight wiring diagram - power - 10 fuse 19 fusible link 19 circuit breaker 19 gr o un d di s t r i but i o n 20 ba t t e r y 25 how to cope with battery 25 battery take a look at and charging chart.. 28 service facts and specifications (sos) 32 s t a r t i n g s ys t e m 33 wiring diagram - begin - 33 problem diagnoses 35 creation 36 elimination and installation .Forty five magnetic transfer take a look at .46 pinion/grasp test forty six brush check 46 yoke check forty seven armature test 48 meeting .49 carrier facts and specs (sds) 50 c ha r gi n g s y s t e m 52 wiring diagram - charge - 52 problem diagnoses fifty four creation 55 elimination and installation 57 disassembly fifty seven rotor take a look at 57 brush test fifty eight stator take a look at 58 diode take a look at fifty nine meeting 60 carrier information and specifications (sds) sixty one c o m bi n a t i o n s wi t c h 62 aggregate switch/check sixty two alternative sixty four he a dl a m p - with out sunlight hours light s ystem - sixty five wiring diagram - h/lamp - 65 problem diagnoses 67 he a dl a m p - daylight hours light s ystem - 68 operation (sunlight hours light machine) sixty eight machine description sixty nine schematic 70 wiring diagram - dtrl - 71 problem diagnoses (daylight hours mild) 74 he a dl a m p seventy five bulb replacement... Seventy five • aiming adjustment. Seventy five he a dl a m p - headlamp a iming manipulate- 77 wiring diagram - purpose - 77 description 81 e xt e r i o r l a m p 82 clearance, license and back lights/schematic 82 clearance, license and back lights/wiring diagram - tailil - eighty three prevent lamp/wiring diagram - stop/l - 92 again-up lamp/wiring diagram - returned/l - 94 the front fog lamp/wiring diagram - f/fog - ninety six the front fog lamp bulb replacement one hundred and one contents (conl'd.) Front fog lamp aiming adjustment.. 101 rear fog lamp/wiring diagram - r/fog - 102 flip signal and hazard warning lamps/ schematic 106 turn sign and hazard warning lamps/wiring diagram - flip - 107 turn signal and threat warning lamps/problem diagnoses 113 combination flasher unit check 113 bulb specifications 114 interior lamp 115 illumination/schematic one hundred fifteen illumination/wiring diagram - unwell - 116 indoors, spot, trunk room and baggage room lamps/wiring diagram - int/l - 122 bulb specifications 126 meter and gauges 127 combination meter 127 speedometer, tachometer, temp. And gasoline gauges/wiring diagram - meter - 129 inspection/gas gauge and water temperature gauge 133 inspection/tachometer 134 inspection/speedometer and car pace sensor one hundred thirty five fuel tank gauge unit check 137 thermal transmitter test 137 car velocity sensor sign test 137 warning lamps and buzzer 138 warning lamps/schematic 138 caution lamps/wiring diagram - warn - 139 oil pressure transfer check 151 gas caution lamp sensor take a look at 151 diode take a look at 151 warning buzzer unit... 151 caution buzzer/machine description 152 caution buzzer/wiring diagram - buzzer - 154 components inspection - warning buzzer 157 wiper and washing machine a hundred and sixty front wiper and washer/system description 160 front wiper and washing machine/wiring diagram - wiper - 162 front wiper amplifier test 166 the front wiper set up and adjustment.. 166 front wiper linkage 167 the front washing machine nozzle adjustment... 168 the front washer tube layout 168 rear wiper and washing machine/gadget description 169 rear wiper and washer/wiring diagram - wip/r - 171 rear wiper amplifier check a hundred seventy five rear wiper installation and adjustment.. A hundred seventy five rear washing machine nozzle adjustment one hundred seventy five rear washer tube format.. 176 test valve (for rear washing machine) 176 headlamp wiper and washing machine/wiring diagram - hlc - 177 headlamp wiper motor take a look at 179 headlamp wiper installation 179 headlamp washer tube format.. 179 test valve (for headlamp washer) 179 electricity window one hundred eighty gadget description a hundred and eighty schematic 183 wiring diagram - window - 185 problem diagnoses 197 energy door lock 198 device description 198 schematic 200 wiring diagram - d/lock - 202 hassle diagnoses - type 1 (for europe and austral ia) 212 problem diagnoses - kind 2 (besides for europe and australia) 216 energy door replicate 220 wiring diagram - reflect - 220 electric sun roof 224 wiring diagram - sroof - 224 horn, cigarette lighter and clock 226 wiring diagram - horn - 226 rear window defogger and door reflect defogger 230 gadget description (for models with daylight mild device) 230 wirin.G diagram - def - 231 filament test 235 fi lament repai r 236 audio and antenna 237 audio/system description 237 wiring diagram - audio - 238 radio fuse test 243 area of antenna 243 antenna rod alternative.. 243 heated seat 245 wiring diagram - h/seat - 245 nats (nissan anti-robbery device) 247 gadget description 247 gadget composition 247 contents (cont'd.) Issue elements area 248 wiring diagram - nats - 249 trouble diagnoses 251 vicinity of electrical units 266 engine compartment 266 passenger compartment 267 harness layout 269 howto examine harness format... 269 define 270 engine manipulate harness 271 engine roomharness 274 primary harness '" 280 frame harness : 284 frame no.2 harness 292 engine harness 294 air bag harness 297 roomlamp harness 298 lower back door harness 299 front door harness (lh side) three hundred front door harness (rh facet) 302 rear door harness 304 tremendous more than one junction (smj ) foldout terminal arrangement foldout fuse block - junction box (j ib ) foldout terminal association foldout electric gadgets foldout terminal arrangement foldout joint connector (j /c) foldout terminal association foldout wiring diagram reference chart cooling gadget lc segment eccs (ignition syslem) ec section automatic transaxle control gadget at phase anti-lock brake device br phase srs " air bag" rs section heater and air conditioner ha phase • precautions supplemental restraint machine (srs) " air bag" (twin air bag system) the supplemental restraint gadget "air bag", used at the side of a seat belt, facilitates to reduce the risk or severity of harm to the driver and front passenger in a frontal collision. The supplemental restraint gadget consists of air bag modules (placed in the middle of the steering wheel and at the instrument panel at the passenger aspect), a diagnosis sensor unit, caution lamp, wiring harness and spiral cable. Information essential to provider the system appropriately is protected within the rs section of this provider manual. Caution: • to avoid rendering the srs inoperative, which could increase the chance of private injury or loss of life in the occasion of a collision which would bring about air bag inflation, all protection should be achieved by an authorized nissan supplier. ?? wrong upkeep, including incorrect removal and set up of the srs, can result in personal injury because of unintentional activation of the device. ?? do no longer use electric check gadget on any circuit associated with the srs unless informed to on this service manual. Srs wiring harnesses are included with yellow insulation either simply earlier than the harness connectors or for the complete harness, for easy identification. Supplemental restraint machine (srs) " air bag" (single air bag device) the supplemental restraint machine "air bag", used along with a seat belt, allows to lessen the hazard or severity of harm to the driving force in a frontal collision. The supplemental restraint system includes an air bag module (placed inside the center of the steering wheel), a diagnosis sensor unit, caution lamp and spiral cable. Information necessary to service the device safely is protected in the rs phase of this provider manual. Caution: • to keep away from rendering the srs inoperative, which can growth the danger of personal harm or dying inside the occasion of a collision which might result in air bag inflation, all renovation should be achieved through an authorized nissan supplier. ?? incorrect upkeep, which include wrong elimination and installation of the srs, can result in private damage resulting from accidental activation of the device. ?? do not use electrical check system on any circuit associated with the srs. El-four packing (water-evidence kind) harness connector description harness connector • all harness connectors had been modified to save you unintended looseness or disconnection. ?? the connector can be disconnected with the aid of pushing or lifting the locking section. Caution: do no longer pull the harness while disconnecting the connector. [Example] lift push push push (for mixture meted el-five push (for relay) sel769d • standardized relay description regular open, regular closed and combined kind relays relays can particularly be divided into 3 types: regular open, ordinary closed and mixed type relays. Blended type relay does note:> waft. Flows. ?? flows. Ordinary closed relay = i = i 0 zero sw 1 batiery sw 1 batiery does not does not glide. Q drift. Q = flows. T l i sw 1 batiery batiery everyday open relay does not u. Glide. E:> = u. 9 ~ (j ) i batiery flows . ?? z 0 : s : l (j ) sw 1 batiery sel881h kind of standardized relays 1m 1t 1make 1transfer 2m 1m.1b 2 make .................. 1make 1 spoil r~~-~.~_._- -~--_.-_.."..__._-~- _.. ----------- -------~.- -.----.-----~---- 1m 1m 2m (ftj , , .. " 2m r---~---.------------- ; 1t r -~~- -~. -- ---.- ---- .... 1t i (/ -' , i ~.. - -_ _ ~- ~---- j im.1b 1b sel882h el-6 51 andardized relay description (cont'd) kind outer view circuit connector symbol and connection case colour • gray blue brown = = 2m 1t black 1m 1m.1b the arrangement of terminal numbers on the real relays maydiffer from those proven above. Sel661ta el-7 >- a: w i-- i-- « c d 75a [ill 25a m 30a 0 30a llij power supply routing schematic charge ci rcui t breaker i l l , wi ndow, d/ l ock, sroof i cool / f, a/ c i cool / f, a/ c [email protected]] fi co, a/ ccut, a/ c [email protected] ] rate uj ..J 30a it j i gni ti on swi tch off acc on st 7.5a~ aac/ v 15a @ i l l 7.5a~ mai n, i gn/ sg, i nj ect start s/ si g, gl ow, pl a, dtrl h/ l amp, dtrl , r/ fog 15a @ q ] h/ l amp, dtrl 7.5a0j mai n, cmps, mafs, gl ow, nats 10a ~ horn [email protected]] r/ fog 10a 00 dr l e l i ghti ng swi tch off 1st 2d abc abc abc front fog l amp swi tch 10a mi cd el-8 dayti me l i ght uni t dl hel001 energy supply routing schematic (cont'd) l 5a ~ f/ fog 20a @ j load, def l oa [8j abs, prevent/ l l oa [ill turn fi co, a! Ccut, heater, a! E heater, a! E [email protected]] l oa @] l 5a [sick i nt/ l glow, ai m, buzzer, horn, audi o, nats i ll, audi o wi p/ r accent relay 20a [sick loa ~ l 5a ~ horn wi in line with mi rror, def hlc 20a []] • load, def load, mi l, buzzer, wi ndow, sroof, def, nats lkup, ai t, back/ l, meter, warn flip abs h/ seat h02s f/ pump, ai rreg srs srs percent/ v, egrc/ v, aac/ v, vtc, cool/ f, load, glow, pla, fcut, a/ c, start, dtrl, def 3a i e] l oa [unwell l oa [ill loa ~ l 5a @ ] 7. 5a [ill n i gni ti on u relay tai l. F/ fog load, ai m, tai l, f/ fo~ i ll, buzzer rho version s eo engi ne sr engi ne sr engi ne a/ t version s and co engi ne for eur ope and that i s r ael exc ept @ lhd model s wi t hout dayt i me l i ght s ys t em exc ept @ lho model s wi t h dayt i me l i ght s ys t em wi t hout dayt i me l i ght s ys t em wi t h s i ngl e ai r bag s ys t em wi t h twin ai r bag s ys t em @ @ @ @ @ @ @ @ @ @ @ @ ) hel096 el-nine energy supply routing wiring diagram - energy - ~ . - - - - - - - - - - - - - - 1-----0--------- 1. _.- __ - ~:--. Cd engi ne lhd model s wi t hout dayt i me l i ght s ys t em sr engi ne at version s and cd engi ne el- electricity- 01 fusi ble li nk and fuse box ~ ~ ~ @: @: @: 30a w subsequent page a l!Y rib i 1 ri b charge - - - - - - - - - l/ y fi co, a/ ccut, a/c g/w } cool/f,a/c gy w/l 57tb~r~~2~bf w charge w j b---- to el - strength ~ -04 w - f9 > next page fusi ble li nk and relay container ~ - g/w w/ r b/ r br y t o 1_-_- _- _- _ -i: : : : : : : byr : } abs - b/ r glow t il:jdi w g y w t ! ~ 1 ci rcui t breaker (102) ~ w! L i ~ battery ~ ~ w/r~ i j t w/ r rn 75a []] ~- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - , ~ front t c e fifty seven> the front" - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~ hel002 el-10 power deliver routing wiring diagram - strength - (cont'd) preceding --19- w page ~ i w/ r lighting switch 00):: except 1l12j 1 ~ ~ r/ l ~ol le 0-zero- preceding page fusible link 10a and fuse container 1 four 5 1 @ a/y bia ba r i • r ~h/lamp. Dtrl. Aifog ba .. Aac/v ~ ~ zero ~ bia ~ tail. F/fog. Unwell r - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - , l _ hel003 el-1 1 energy deliver routing wiring diagram - electricity - (conl'd) el- power- 03 pr ecedi ng page o fusi ble li nk 7. 5a and fuse box 1 four three 1 ~ @ g r/ w w/ l gis p i i l- p r/ fog ----- gis horn - - - - - - - - w/ l ~ t5 ~ : ~ ~ ~ ~ . Mafs. R/ w h! Lamp. Dtrl g if h s for eur ope and i s r ael except f or eur ope and that i s r ael @: @: i gni ti on swi tch @ ee _ _ _ _ _ _ _ s/ l ~ ~gl l- energy b/ w begin si p ~ to el- electricity ~-08 . - - - - - - - - - - - - - - - Si r -e> ~g6el- electricity 1 . - - - - - - - - - - - - - - - B/ r mai n. I gn/ sg. I nj ect w/ l ~ ~g5el- strength on. - St on off' off 'e- acc acc acc ~ w/ l i b b b b if-ii ~~ @ to el-power ~ b/p ~ -03 ~ i ~g5el-strength ~ w/l ~() i *2 rrm - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~ hel009 el-17 electricity deliver routing wiring diagram - electricity - (cont'd) el- power- 09 to el-strength-02<@- *1 ( i l . 1.22 e 0 q) 1.20 a; <;; >, 1.18 = 5 '" 0, 1.Sixteen .G u 1.14 q) 0- 00 1.12 1.10 -30 -20 (-22) (-four) -10 zero 10 20 30 (14) (32) (five zero) (68) (86) electrolyte temperature °c (of) el-27 forty 5 0 (104) (122) seloo7z • chart i battery battery check and charging chart visual inspection • take a look at battery case for cracks or bends . ?? check battery terminals for harm . ?? if the difference between the max. And min. Electrolyte stage in cells is inside 10 mm (zero.39 in), it is ok. Good enough t ng checking specific gravity update refer to "unique gravity test". Battery. I underneath 1.A hundred 1.A hundred- 1.220 above 1.220 . Sluggish price quick fee ability take a look at discuss with "a: slow wellknown fee seek advice from "c: short price". Seek advice from "chart ii". Rate". Seek advice from "b: preferred r okay price". Ng capability take a look at ability test equipped for use confer with "chart talk to "chart ii". ?? mount battery again ii". And check unfastened termi- adequate ng nals. Also check other t ok t g associated circuits. Prepared for update prepared for checking precise brief rate use battery. Use gravity talk over with "c: quick fee". Discuss with "specific gravity • time required: 45 min. Check". 1 recharge capability test seek advice from "c: short charge" . Consult with "chart ii". ?? if battery temperature rises above 60°c (140°f), forestall charging. Always price battery when its adequate ng temperature is below 60°c (a hundred and forty°f). Capability test equipped for use update consult with "chart ii" battery. T ok t ng ready for use update battery. * "General charge" is suggested i f the vehicle is in storage regulate charging. El-28 potential check battery battery test and charging chart (cont'd) • take a look at battery type and decide the required cutting-edge the use of the following desk. Fig. 1 discharging current (load tester) ~m o~ type contemporary (a) 28b19r(l) 90 34b19r(l) 99 46b24r(l) a hundred thirty five 55b24r(l) one hundred thirty five 50d23r(l) 150 55d23r(l) one hundred eighty 65d26r(l) 195 80d26r(l) 195 75d31r(l) 210 95d31r(l) 240 115d31r(l) 240 95e41r(l) 300 130e41r(l) 330 take a look at the usage of load tester. Adequate ng examine load tester voltage whilst certain discharging contemporary (talk over with fig~1.) Flows through battery for 15 seconds. Above nine.6 below 9.6 volts volts ready for use visit subsequent step. Chart ii good enough ng observe producer's instructions to check and determine if battery is ser- viceable, geared up for use visit next step. Sel008z • el-29 battery battery take a look at and charging chart (cont'd) i a: slowcharge determine preliminary charging modern-day i rom specilic gravity relerring to fig. 2. Fig. 2 i ni ti al chargi ng cutting-edge setti ng (slow rate) • rate battery. ?? test charging voltage 30 minutes after starting the battery fee. Battery type con- verted 2 ::j 2 ::j ::j 2 ::j 2 ::j ::j 2 2 ::j if if if if if r : r : if speci fi c r : r : r : r : r : r : r : r : r : r : ;;; r : r : :; en en ' 0> '1" '1" (') (') to to ; : ; : ; ~ : ; gravity c o c o c'j c'j c'j c'j c'j c'j (') d uj c o c o d d d d d d l!) Uj a ~ oj 1.One hundred- 1.A hundred thirty four.0 (a) 5.Zero (a) 60 (a) 7.Zero (a) 8.0 a hundred thirty (a) ninety (a) (a) 1.One hundred thirty- 1160 30 (al 4.Zero (al 5.Zero (a) 6.0 (a) 7.0 11.0 (a) 8.0 (a) (a) 1.One hundred sixty- 1.A hundred ninety 2.Zero (a) three.Zero (al 4.0 (a) 5.0 (al 6.0 7.Zero (a) 9.Zero (a) (a) 1.190- 1.220 2.0 (a) 2.Zero (a) three.Zero (a) 4.Zero (a) 5.0 7.0 (a) five.0 (a) (a) fig. 5 additional price (general price) above 1240 1.2 hundred- 1.240 1.A hundred and fifty- 1.Two hundred underneath 1.150 fig. 4 preliminary charging contemporary placing (fashionable charge) determine initial charging contemporary from particular gravity, referring to fig. 4. Fee battery for 8 hours. Checking particular gravity refer to "precise gravity check". Conduct additional fee as per fig. 5, if necessary. I b: preferred price visit "capacity check". Charge for 3.Five hours at initial charging cur- hire setting. Price for 2.5 hours at preliminary charging cur- rent setting. Charge for 1.5 hours at preliminary charging cur- lease setting. I go to "capability take a look at". Warning: • do not use standard charge approach on a battery whose precise gravity is much less than 1.100. ?? set charging contemporary to fee laid out in fig. Four. If charger isn't always able to producing designated modern-day cost, set its charging contemporary as close to that price as feasible. ?? preserve battery away from open flame even as it is being charged. ?? whilst connecting charger, connect leads first, then turn on charger. Do now not switch on charger first, as this may reason a spark. ?? if battery temperature rises above 60°c (a hundred and forty°f), forestall charging. Constantly fee battery when its tem- perature is underneath 60°c (a hundred and forty°f). ?? el-31 i c: qui ck price decide preliminary charging modern-day setting and charging time from particular gravity, regarding fig. 6. I rate battery. Visit "capaci ty check". Battery battery take a look at and charging chart (cont'd) fig. 6 i ni ti al chargi ng modern-day setti ng and chargi ng ti me (quick fee) :::j :::j :::j :::j :::j :::j :::j d d d :::j :::j :::j ~ ~ sattery type ~ ~ ~ ~ ~ ~ ~ a: a: a: ; ; :; ~ ~ zero> zero> "" " " c') c') cd cd ; ; :; ; ; :; ~ c o c o ci n ci n ci n cl w d:l d:l cl cl cl cl cl cl l() w 0 to "" cd l() zero l() l() zero l() l() ; : l() ~ n c') "" l() l() l() cd to t- o> 0> cutting-edge [a] 10 (a) 15 (a) 20 (a) 30 (a) 40 (a) >- i - 1.100- 1.130 2.Five hours :> z zero above 1.220 zero.75 hours (45 min.) Zero • take a look at battery kind and decide the specified modern-day using the desk proven above. ?? after starting charging, adjustment of charging cutting-edge is not essential. Caution: • do not use brief price approach on a battery whose particular gravity is less than 1.100. ?? set initial charging modern to fee laid out in fig. 6. If charger is not capable of producing spec- ified modern fee, set its charging modern-day as near that value as possible. ?? preserve battery faraway from open flame while it's far being charged. ?? when connecting charger, connect leads first, then activate charger. Do no longer activate charger first, as this will motive a spark. ?? be careful of a rise in battery temperature due to the fact a massive contemporary flow is required throughout short- fee operation. If battery temperature rises above 60°c (140°f), prevent charging. Constantly rate battery while its tem- perature is underneath 60°c (a hundred and forty°f). ?? do no longer exceed the charging time specified in fig. 6, because charging battery over the charging time can motive deterioration of the battery. Carrier information and specifications (sos) carried out model ga engines cd20 sr20de type 26s19l 55d23l 65d26l 95d31l 34s19l capacity v- ah 12- 30 12- 60 12- sixty five 12- 80 12- 33 el-32 starting device wiring diagram - start - mil models el-start-01 u : i = l l b/ w on off 'e-..... Acc : j ref er t o el - powea. St ignition swi tch ~ (1): lhomode1s @: rhomodel s @: gaengi ne and srengi ne @: cdengi ne @: for europe and israe 1 @: except@ ~: gasol i ne engi ne version s for europe, israel and austral i a @: except~ *1"'(1)1 @four , ~~ o~ b/w ~ b/w ~ol - b/w -(q lb / w ~b / w . J * i fuse block (j ib) aw gy hel195 el-34 beginning gadget problem diagnoses if any abnormality is determined, without delay disconnect battery negative terminal. Starter does now not forestall. Engine does not start. Update magnetic switch. Does engine turn through cranking? Does engine flip generally? Take a look at ignition/fuel machine. No no(turns slowly.) Take a look at battery as follows: good enough restore starter motor. ?? charging condition • terminal connections • terminal corrosion ng @ does starter motor turn? Sure does equipment shaft flip? Check pinion snatch. No no check reduction tools, armature and equipment shaft. Test fuse and fusible hyperlink. Update. Adequate test battery as follows: @ • charging situation • terminal connections ng • terminal corrosion • fee battery. ?? repair connections and corro- ok sian of battery terminals. Take a look at beginning gadget wiring. Restore. Adequate does magnetic switch operation no replace magnetic switch sound occur? Sure check situation of pinion and ok does starter turn below no load sure update magnetic switch. Ring equipment mesh. By means of connecting wires as follows? Ng • • adjust pinion motion. Repair starter motor. ?? check pinion transferring mecha- nism. ?? test ring equipment. Seloo9z el-35 starting machine construction sec. 233 s114-766a ~6.Four. Eight.3 (0.65 - 0.85, fifty six.Four •73.Eight) ~: n.M (kg-m, in-ib) a@: excessive-temperature grease point iii1.7 •2.4 iii 7.Four - 9.8 (0.75 - 1.00, 65.1 •86.8) ~ four.Nine _ 6.Four (zero.17 _ 0.24, 14.Eight •20.Eight) (0.50 - zero.65, 43.Four •56.Four) mel779da g) gear case @ pinion assembly @ shift lever @ adjusting plate @ magnetic transfer assembly @ pinion shaft (j) planetary equipment @ internal gear @ yoke @ armature @ brush spring @ brush h @ brush holder @ rear cowl mel234f ii!2.Five - 4.4 (0.25 - 0.45, 21.7 - 39.1) brush holder -planetary gear m@ ~ packing ~four.Four - 7.1 o (0.45 - 0.72, 39.1 - 62.5) -magnetic transfer meeting ~10 • 12 (1.Zero - 1.2, 87 - 104) adjusting plate ~ plate thickness: 0.25 (0.0098) 0.50 (zero.0197) packing zero plate kj o ~ ~m@ l internal g~ar 0 m@ yok e pinion stopper unit : mm (in) ii!:N'm (kg-m, in-ib) m@:excessive-temperature grease point sec. 233 mit72087a el-36 starting device construction (cont'd) sec. 233 m1t77281 :; ,o42 •0 :365 •sixty six.'} Equipment case steel m@ unit: mm(in) ~: n.M (kg-m, in-ib) m@: lligh-temperature grease point [magnetic switrchas:~::~ry gear m@ ~ packing ~four.4 -7.1 (zero.45 - zero.72, ~ 39.1 • sixty two.5) ~ /' ~;:/ ~o c) ~g brush holder brush spring ~2.5 - four.Four (zero.25 . Zero.Forty five, 21.7 . 39.1) sel151sa sec. 233 adjusting plate s114-769a t::~~nc::~~g~p,a~~£~~~~~fr: magnetic switch meeting shift lever ), ~ m@ 0 2, equipment case meeting 0 connector live p ': center br 87.104) <, \:~' ~ ioi!Ei!@ , ~., Jtlj)~ eil@ . I~~~ 6 ,,,' q) @ @ @ @ @ (j) sleeve bea . Ring tools case stopper cr p' ip p~n!On stopper mlon assembl internal g y , ear shift lever @ @ @) @ @ @ @ plate packing pi~netary equipment adjusting plate magnetic swit h packing c meeting yoke armature bush ( ) brush spring brush holder bearing rear cover sec. 233 s114-806 mel675ea iji: n.M(ok mtj:f" g-m, in-ib) !:Y' hlgh-tem greas p,erature epoint el-forty two starting machine creation (cont'd) ij] 6.4 - eight.Three (0.65- zero.85, fifty six.4 - seventy three.8) sec. 233 s114-800a magnetic transfer assembly brush '. Spring tbrush h ij]1.7 - 2.Four brush ( ) (zero.17 - zero.24, 14.8 - 20.Eight) armature ij]: n.M (kg-m, in-ibl m @: excessive-temperature grease factor sel027ua • l .. -44 (0.25 - zero.Forty five, 21.7 - 39.1) l planetary gearm@ ~4.4 - 7.1 .G ::f o :l (0.Forty five - 0.72, 39.1 - 62.S) ~~ brush holder armature m@ ~: n.M (kg-m, in-ib) m @: excessive-temperature grease factor yoke magnetic transfer assembly 5hifll'.', ~~ ~Four.1-7.. ~19 (zero.42 •zero.Seventy seven, 36.Five •66.8) sec. 233 mot80281 mot80281zc sel026ua el-forty three beginning machine creation (cont'd) @plate thickness: zero.25 (zero.0098) 0.50 (0.0197) sec. 233 m2t49282 sel526qb c d gear case metallic @ shift lever @ yoke @ equipment case (j) holder @ brush ( ) @ stopper clip @ armature @ brush spring @ pinion stopper @ adjusting plate @ brush (-) @ pinion assembly @ ) magnetic transfer assembly @ rear cover sec. 233 s114-570b dust cowl (adjusting plate 1 ) plate thickness: ~ 6.Four - 7.Eight zero.5 (0.020) (zero.65 - zero.Eighty, 56.Four . 69.4) zero.8 (zero.031) ~ onnector stay set torsion sprrng dust cowl zero 0 0j l zero zero equipment case steel m@ unit : mm (in) ~: n.M (kg-m, in-ib) grease factor magnetic switch meeting r~7.4 - nine.Eight (0.75 - 1.00,sixty five.1 .86.Eight) ~4.Nine - 6.4 (zero.50 - 0.Sixty five, forty three.4 - 56.4) e-ring rear cowl metal m@ brush h brush ( ) mel674e el-forty four starting device construction (cont'd) sec. 233 m2t48681 magnetic transfer meeting mel673e rear cover ~ brush h brush spring brush ( ) ~ 4.4 .7.1 (zero.Forty five - 0.Seventy two. 39.1 - 62.5) ~2.Five - four.4 (0.25 - zero.45. 21.7- 39.1) j adjusting plate plate thickness: 0.25 (0.0098) zero.50 (0.0197) ~ 4.1 •7.6 (0.42 - zero.77, 36.Five - 66.8) unit : mm (in) ~: n.M (kg-m, in-ib) m@:excessive-temperature grease factor ~ . N.M (kg-m, toes-ib) removal and set up ~ 31 - 42(3.2 - four.Three, 23 - 31) sel909t • el-forty five type 1 kind 2 kind 3 w4 type 1 kind 2 starting system magnetic switch check • earlier than starting to test, disconnect battery ground cable. ?? disconnect "m" terminal of starter motor. 1. Continuity take a look at (among "s" terminal and switch body). ?? no continuity ... Replace. 2. Continuity test (among "s" terminal and "m" terminal). ?? no continuity ... Update. Pinion/grasp take a look at 1. Investigate pinion teeth. ?? update pinion if teeth are worn or broken. (Additionally test circumstance of ring gear teeth.) 2. Investigate reduction gear tooth. ?? update reduction tools if teeth are worn or damaged. (Also check condition of armature shaft equipment enamel.) 3. Take a look at to look if pinion locks in one direction and rotates smoothly within the opposite route. ?? if it locks or rotates in both guidelines, or unusual resistance is clear. ... Update. Kind three kind 4 type five - vernier caliper sel014z sel011z brush take a look at brush take a look at wear of brush. Wear limit period: discuss with 50s (el-so). ?? immoderate wear ... Replace. El-46 brush / brush spring sel015z starting gadget brush test (conl'd) brush spring stress take a look at brush spring stress with brush spring indifferent from brush. Spring stress (with new brush): talk to sos (el-50). E now not inside the certain values ... Replace. Type 1 type 2 type three sel016z brush holder 1. Carry out insulation test among brush holder (fantastic facet) and its base (terrible facet). E. Continuity exists .... Replace. 2. Take a look at brush to look if it moves smoothly. E if brush holder is bent, replace it; if sliding floor is dirty, clean. Type 1 kind 2 sel018z yoke test magnet is secured to yoke by means of bonding agent. Check magnet to look that it's far secured to yoke and for any cracks. Update mal- functioning components as an assembly. Holder may flow barely as it's far most effective inserted and no longer bonded. Warning: do not clamp yoke in a vice or strike it with a hammer . El-forty seven • • sel019z vernier caliper sel021z round 0.Five - zero.Eight,;,;; ~""i correct ~document ~ commutator sel022z starting system armature take a look at 1. Continuity check (b • nocontinuit etween two segm . 2. Insulation t y ... Replace. Ents aspect by means of aspect) • c . . Est (among . Ontlnulty exists reach commutato b .... Eplace. R ar andshaft). Three. Check comm t • hard s ua~orsurface. ... And lightly with n0.500 - 600emery paper. 4. Check diameter of commutator ml" "commutator. R f mmum dia e er to sos (el meter: less than spe 'f' -50) . Ci ledvalue r ... Eplace. Five. Check depth of . ?? much less than 0 2 insulating mildew from (0.020to 003'1~m) (zero.008in) ... Und commutator surface . In ercut to 0.5to 0.Eight m'm el-forty eight [ "t" , , i -l. Kind 1 type 2 type three clearance " ! 2 " sel026z ,. ~" 'Ti" g pl." ~ ~ ~O 'ij iii iii a:iusting plate ,.~ ~. Adjusting plate sel029z starting machine assembly practice excessive-temperature grease to lubricate the bearing, gears and frictio nal surface when assembling the starter. Carefully o bserve the fo llo wing instructio ns. Pinion protrusion period adjustment with pinio n pushed o ut by way of magnetic switch, push pinio n back to remo ve slack and measure clearance''£'' between the fro nt part o f the pinio n and the pinio n sto pper. Clearance " -e" : consult with 50s (el-so). ?? no t within the special price .., Regulate by way of adjusting plate. El-forty nine • starting system service records and specs (sds) starter s114-766a m1t72087a m1t77281 s114-769a s114-630 m3t37783 m2t62071a s13-305 s13-331 m2t61871a type hitachi mitsubishi hitachi mitsubishi hitachi mitsub- ishi reduction non-reduction reduction europe implemented model ga engines cd20 a/t mit machine voltage v 12 no-load terminal voltage v 11.Zero 115 eleven.0 much less than 50 - 75 much less than much less than 60 much less than much less than a hundred and forty less than present day a 85 85 105 one hundred ten extra than extra than extra more than more than greater than revolution rpm 2,950 three,000 - 4,000 2,950 than 6,500 4,030 extra than three,900 4,a hundred 7,000 minimal diameter of 28.Zero 28.8 (1.134) 28.Zero 39.Zero 31.4 (1.236) 35.5 (1.398) 31.Four commutator mm (in) (1,102) (1,102) (1.535) (1236) minimum length 10.Five 10.Five 11.0 eleven.Five (0.453) eleven.0 (0.433) eleven.Five of brush mm (in) (0.413) 12.Zero (0.472) (zero.413) (0.433) (0.453) 16.2 14.7 - 17.7 17.7 - 13.7 - 25.5 brush spring tension (1.65, 13.7 - 25.5 (1.5 - 1.8, 21.6 thirteen.7 - 25.5 28.4 - 34.Three (2.Ninety - (1.Four - 2.6, n (kg, ib) three.64) (1.4 - 2.6, 3.1 - five.7) three.Three - 4.Zero) (1.Eight - 2.2, (1.4 - 2.6, 3.1 - 5.7) three.50, 6.38 - 7.Seventy one) three.1 - five.7) four.Zero - 4.9) clearance between less than less less bearing metallic and - than zero.2 - than 0.2 - armature shaft mm (in) 0.2 (zero.008) (0.008) (zero.008) clearance 't' zero.3 - 2.5 0.5 - 2.0 0.3 - 2.Zero 0.Three - zero.8 between pinion the front (0.012 - zero.5 - 2.Zero zero.3 - 2.Five (0.020 - (zero.012 - (0.012 - - - part and pinion 0.098) (0.020 - 0.079) (zero.012 - 0.098) 0.079) zero.079) zero.031) stopper mm (in) motion 't' in zero.Five - 2.0 zero.Three - 1.Five height of pinion - (zero.020 - - - (0.012 - meeting mm (in) 0.079) 0.059) el-50 starting gadget carrier records and specifications (sos) (co nt' d) m1t72985a s114-806 s114-800a mot80281zc i mot80281 m2t49282 s114-568a i s114-570b m2t48681 type mi tsub- hello tachi mi tsubi shi hello tachi mi tsub- i shi i shi discount non-discount australia rhd except europe and australia implemented model ga engines sr20de i a/t m/t ai t gadget voltage v 12 no-load terminal voltage v eleven.Zero eleven.Five modern a 50 - seventy five much less than ninety less than much less than 60 less than 53 fifty three 3,000 - greater . Revolution rpm 4,000 than more than 2,750 greater than 6,000 2,seven hundred minimal diameter of 28.8 280 (1.102) 28.8 (1.134) 314 28.0 (1.102) 314 commutator mm (in) (1.134) (1.236) (1236) minimal duration 12.0 10.5 (0413) 7.Zero (zero.276) 11.Five 90 (zero.354) 11.5 of brush mm (in) (0472) (0453) (0453) brush spring anxiety thirteen.7 - 25.Five 12.7 - 17.7 eleven.77 - 23.53 13.7 - 25.Five 9.Eight - thirteen.7 137 - 25.Five (14 - 2.6, (14 - 2.6, (1.Four - 2.6, n (kg, i b) three.1-5.7) (1.3 - 1.Eight, 2.9 - four.Zero) (1.2 - 24, 2.6 - five.3) three.1 - 5.7) (1.0 - 14, 2.2 - 31) 3.1 .Five.7) clearance among bearing metallic and arma- much less than zero.2 (0.008) ture shaft mm (in) clearance" c " 0.Five - 2.Zero zero.5 - 2.0 between pinion front (zero.020 - 0.Three - 25 05 - 2.0 (zero.020 - zero.079) zero.Three - 2.5 (0.012 - zero.098) (zero.020 - area and pinion zero.079) (zero.012 - zero.098) zero.079) stopper mm (in) motion 't' in heigh. At pinion - assembly mm (in) el-51 • charging system wiring diagram - price - gasoline engine fashions el- charge- 01 ref er t o el- power. Lhd version s rho model s ait model s mit model s for eur ope besides @ fuse block (jib) ~ (0: @: @: @: @: @: @: ga engi ne @: sr engi ne @:wi t h t achomet er @:wi t hout t achomet er ~f1"'@ 6,@ b *2 @30,@forty *3 @40 ,@three ., B ! @Qi d i gni ti on swi tch on or begin ref er t o el- strength. Fusi ble li nk and fuse container ~ ~ 7.5a mj ri b loa []] 1~eleven y combi nati on i~ meter ( price warni ng lamp) (m30) ~ 1*.31 y/ r ~ 2 ~ y/r -ee-~ j oi nt ~ ( ) ~ connector- l ~ ~ ~ ( ) - i d- i ~ y/r y/r ri b r/ b@@ irku@ i n -' ~ ~ ,..,J i,., ~ ( E26) ' "t-' ~ four j oi nt ~ @d i j ¥ ! I ( e201) ( e203)yir eu ~gnnector rib r/b@@ i @l {(a hundred i j ~ r - - - - - - - - - - - - - - - - - , : ~~ , r.. ~ ~~: ~ ~ Ci l l ii l l ii l l tii ~ i~ b:.@Gy l s j i m z:l ]:l b ~ br i i l ~ hel 197 el-fifty three charging machine trouble diagnoses before engaging in an alternator take a look at, make sure that the battery is completely charged. A 3d-volt voltmeter and appropriate test probes are important for the take a look at. The alternator can be checked effortlessly by means of regarding the inspection desk. Earlier than beginning, look into the fusible link. With ie regulator burned-out bulb. Update and proceed to "@". Mild "on" light "off" join connector (s, l) and floor f terminal engine pace: 1,500rpm (measure b terminal voltage) make certain connector (s, l) is connected effectively. (Hitachi make) 'see four) for grounding f terminal. (Mitsubishi make) take a look at or replace power belt. Light "on" mild "off" disconnect connector (s, l) and floor l lead twine. Engine velocity: 1,500rpm lighting transfer "on" with alternator side l terminal grounded. Internal short occurs when diode is brief-circuited. Light "on dimlight light flickers vivid light light "on" mild "off" ignition transfer "on" @ 1) use completely charged battery. 2) mild: fee warning mild acg : alternator elements besides i'cregulator ic-rg : ic regulator good enough : ic-alternator is in true condition. Three) when accomplishing " damaged acg", put off alternator from automobile and disassembly, inspect and correct or update defective parts. 4) *technique of grounding f terminal (hitachi make only) fuel engine model touch tip of cord with brush and fasten wire to alternator frame. ~~~ ;;Z..'~~.~ ~ ~~/J s$.~~' S < ( r ~, - brush elevate cord ;;.. ~ Q < : : : z" d , l 't 7 . ~.. ~ ~-)O , ij !" -F/ - -~~ c); 0 ~~/ '~- /i ~- , ~ - ~j~n - <::::; -~ • '" 1 a /- ' sel030z 5) terminals "s", "l", "b" and "e" are marked on rear cowl of alternator. El-54 • sel156sb sel252sc 1i j : n.M (kg-m, in-ib) ~ : n.M (kg-m, ft-lb) diode assembly ic voltage regulator meeting stator ::; 1ii3.1 •3.9 (0.32 - 0.40 278 • ' . - 34.7) ic regulator 1i1 three . 7 •five.Zero assembly , (0.38.0.51, 33.0 .44.3) r." _ '" @j ' . Bearing retainer iij 3.1 •three.Nine (zero.32 •zero.40 278 rotor , .?? 34.7) retainer the front bearing the front cowl i i i 3.Nine • 5.Four (zero.40 •1/2 f 34.7 •forty seven.7)' ront bearing f'om ' o ~ i (5.0 • 6.Five, 36 • 47) pulley meeting ~mb'~ ~~~ f p j 83.108 (eight.Five •11.Zero, 61 • 80) ~: n.M (kg-m, in-ib) ~_... N.M (kg-m, toes-ib) := = = = ~c~h~a~r~g= i~n= g~s~y~s!:!T!E~m!...---------- Se~c:-. =23=-:.-1----- creation a5t06891 el-fifty five charging syste constr t" m uc ion (cont'd) ~. N.M(kg-m, in-ib) ~,n.M (kg-m, ft-ib) 1jj : n.M(okay ~. N g-m, in-ib) ~_.. . .M (kg-m, ft-ib) ~ 7.8.10.Eight (0.80 •1.10 sixty nine • .4 - 95.Five) ~ @ @~ @, o ~ three.14.39 (zero . .320•0.398•27.Eight •34.Five) ~ three.14.Three.9 (0.320 - 0.398 l o .~Eight-34~ lode meeting ic regul ator meeting • l condenser stator brush slip ring r o' o' 1 ~ ~ a83.108 (eight.5•eleven sixty one , .80) ~three.14 - 3.Nine (03 . 20 - zero.398•27.Eight - 34.Five) retainer front bearing the front cowl ~~ ~~ ~#y sec. 231 a2t82491a [ij3.9 - five.Four (zero.Forty - 0.Fifty five 34 , .7.Forty seven.7~ sec. 231 lr170-746e pulley assembly front cover the front bearing bearing retainer @ rotor @rear bearing (j) stator mel782db @ ie voltage reg i @ diode assemb~ator meeting @) rear cover el-56 ~ : n.M (kg-m, ft-ib) sel910t sel032z sel033z charging gadget elimination and installation disassembly rear cover elimination c~ution: rear cowl may be hard to eliminate due to the fact a ring is used to lock outer race of rear bearing. To facilitate removal of rear cover, warmness just bearing container section with a 200w soldering iron. Do now not use a warmth gun, as it may damage diode assembly. Rear bearing warning: • do not reuse rear bearing after elimination. Replace with a newone. ?? do not lubricate rear bearing outer race. Rotor test 1. Resistance test resistance: seek advice from sos (el-sixty one). ?? no longer within the targeted values ... Replace rotor. 2. Insulator test • continuity exists ... Update rotor. 3. Take a look at slip ring for put on. Slip ring minimal outer diameter: check with sos (el-sixty one). ?? now not within the exact values ... Update rotor . El-57 • kind 1 kind 2 brush put on restrict line sel034z kind 1 charging gadget brush test 1. Test easy motion of brush. ?? no longer easy ... Take a look at brush holder and smooth. 2. Check brush for wear. ?? update brush if it's far worn all the way down to the limit line. Stator test 1. Continuity take a look at • nocontinuity ... Update stator. 2. Floor take a look at • continuity exists ... Update stator. Kind 2 i i i ------_~ sel037z el-58 charging system diode test important diodes • use an ohmmeter to check circumstance of diodes as indicated in chart underneath. ?? if any of the test effects is not fine, replace diode meeting. Ohmmeter probes j udgement advantageous e b terrible e advantageous diode plate diode terminals diode conducts in only one diodes take a look at (high quality side) path. Diode terminals high-quality diode plate bad diode plate diode terminals diode conducts in simplest one diodes take a look at (poor facet) route. Diode terminals terrible diode plate type 1 kind 4 se l039z • sub-diodes high-quality diode plate kind 6 poor diode plate diode terminals kind 5 terrible diode plate poor diode plate (stator facet) type 3 kind 2 el-59 amount of protrusion: fixringat the position ofr~~wnlmumprotrusion. ,,,,' . ~~ , ~... -,'. :' ;. ', , " Eccentric ' <-'>/ groovy rear bearing sel044z sel048z sel049z charging gadget meeting ring fitting in rear bearing • fixring into groove in rear bearing in order that it's far as close to the adjoining place as possible. Warning: do no longer reuse rear bearing after elimination. Rear cover installation (1) suit brush assembly, diode meeting, regulator assembly andstator. (2) pushbrushes up withfingers and set up themto rotor. Take care now not to damage slip ring sliding floor. El-60 charging gadget provider information and specs (sos) alternator a5t06891 lr170-746e lr170-504b a2t82491a type mitsubishi hitachi mitsubishi applied model ga engines cd20 sr20de nominal rating v-a 12-70 12-eighty floor polarity terrible minimum revolutions beneath no-load much less than much less than 1,000 less than (while thirteen.5v is carried out) 1,300 1,three hundred rpm warm output modern extra than extra than (whilst thirteen.5v is implemented) extra than 22/1,300 27/1,300 greater than . 21/1,300 more than extra than 22/1,three hundred extra than 50/2,500 56/2,500 more than 50/2,500 extra than extra than 65/2,500 a/rpm 67/5,000 66/5,000 regulated output 14.1 - 14.7 voltage v minimum length of fifty(0.197) 6.0 (0.236) 5.Zero (zero.197) brush mm (in) brush spring strain 4.609 - five.786 1.Zero - 343 0.Ninety two - 328 4.609 - 5.786 (470 - 590, (102 - 350, (94 - 334, (470 - 590, n (g, oz.) 16.58 - 20.81) three.60 - 12.34) 332 - eleven.78) 16.58 - 20.Eighty one) slip ring minimum 221 (zero.870) 26.0 (1.024) 31