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Wire Gauge From Diameter - The comment on soldering battery cable makes me recoil. Soldering a crimped connection that isn't nicely crimped will increase resistance on the lug with a view to motive the lug to amplify, operating loose, and in case you aren't lucky, molten solder everywhere in the vicinity. And no you cannot resolder it reliably. The simplest satifactory connection is a crimp, of an appropriate size, achieved with the right tooling. I select the open ended type lugs, tin plated, performed with hydraulic crimping tools. I flex the connection after making the connection, seeking out any motion of the strands inside the lug. After it passes this test, i coat the entire lug besides for in which it connects electrically with varnish. Please word that reduce tubing that isn't adhesive lined isn't always waterproof! It absolutely makes the relationship less dependable because it will purpose water to be trapped within the connection location. Basic chemistry comes into play, multiple metals, a touch electrolyte? The handiest question is whether you constructed a terrific battery or a horrific one. The result is the same, a bad connection. I spend may a year retaining wiring in electroplating factories wherein excessive amp dc is the norm. Study parallel conductors and the "25 foot faucet rule" in the nec. Low voltage, underneath 50 volts to ground or betwean conductors, wishes best the proper fuzing to protect the wire but you can find, because of the very massive conductors used, you can want to lower the fuze length to shield the equipment. They make "double lugs" for 1-zero wires for connecting to inverters and you may parrallel low voltage wires from batteries smaller than 2-zero as long as the entire length of each conductor inside the parralel run is equal in duration and identical in length. The inverters inner fuze protects the conductors as long as they're sized smaller than the total load ability of the cord and the conductores are 25 feet in duration or much less. On distances over 25 feet, the conductors have to be fuzed on the batteries. 2 - 100 watt slow blow fuzes could defend the two 1-0 conductors for inverters wherein your overall used load would not exceed 200 amps or 2400 watts at 12 volts 4800 watts at 24 volts. Slow blow fuzes might permit for motor beginning and peaks that a few hundreds can also experiance as long as that is in the rated "height" in case your inverter. Voltage drop is based totally on load modern-day and on low current inverter loads, many inverters will nonetheless run with a voltage drop right down to eleven.2 volts for a quick time frame on a 12 volt gadget. I have discovered that by connecting the inverter as near as feasible to the solar panel fee controler enter, the better pv voltage will help mitigate the voltage drop on load begin up for motor leads like air conditioning or fridges durring daylight. I additionally recomend you use separate inverters for each moter load otherwise muliple masses can triger a simutanious begin while the voltage drop trigers the thermostate of the other unit. You most effective need one inverter for all your led lighting fixtures hundreds in your home and small elecronics.